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Accelerating power electronics development: from offline simulation to real-time HIL

Global Manager of Academia Programs

Typhoon HIL Inc., Serbia

Caio Osorio

Model-based engineering is a crucial methodology that supports the entire development cycle of power electronics, from design to test and integration. This process typically involves various simulation approaches (e.g., MIL, SIL, and C-HIL) tailored to the specific requirements of each development stage. However, it often leads to the use of multiple software environments, necessitating the creation and maintenance of multiple models. As a result, manual changes must be propagated across these models, requiring additional time and leading to poor version control, a higher risk of introducing modeling errors, and increased costs.
In response to these challenges, this tutorial explores how to seamlessly transition from offline simulation to real controller implementation, maintaining true model continuity from the early design phase through practical implementation and testing. Typhoon HIL’s integrated model-based engineering solutions will be showcased, demonstrating how to streamline the development process for power electronics applications. An example workflow will guide attendees from initial design using the TyphoonSim™ offline simulator, through automatic code generation for target microcontrollers using the TI C2000 Toolbox, and concluding with real-time
testing using Hardware-in-the-Loop (HIL). The tutorial includes hands-on sessions where participants will interact directly with the software toolchain. This tutorial offers a valuable opportunity for those looking to deepen their understanding of streamlining the design and testing of controllers for power electronics applications.

Biography

Caio OSORIO earned his M.Sc. and PhD in electrical engineering
from the Federal University of Santa Maria (UFSM), Brazil, with
research stays at the University of Oviedo, Spain, and Fraunhofer IZM,
Germany. In 2021, Caio joined Typhoon HIL as an Applications
Engineer, developing high-fidelity testing solutions for industrial and
academic partners worldwide. Since 2024, as the Global Manager of
Academia Programs, he supports research and teaching initiatives,
leveraging model-based engineering and Hardware-in-the-Loop
technology to advance the development of digital power technologies
and promote synergies between academia and industry. Caio has
collaborated on numerous research projects and co-authored over 50
papers and three book chapters in areas including real-time
simulation technology, robust control applied to power converters,
integration of renewable energy sources, and control of electrical
machines.

𝐒𝐮𝐦𝐦𝐞𝐫 𝐒𝐜𝐡𝐨𝐨𝐥 𝐨𝐧 𝑫𝒊𝒈𝒊𝒕𝒂𝒍 𝑭𝒓𝒐𝒏𝒕𝒊𝒆𝒓 𝒊𝒏 𝑷𝒐𝒘𝒆𝒓 𝑬𝒍𝒆𝒄𝒕𝒓𝒐𝒏𝒊𝒄𝒔

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